UNTUAI Global · SUNAC programme · technical plan

SUNAC M1: from lab prototype
to field trial

How we take SUNAC from today's TRL 3–4 lab prototype to a TRL 6 field trial with an Indian user force: a medium-class, all-metal, sensor-complete quadruped built from purchasable parts in 10 months.

Prepared bySudhir Pratap Yadav, Founder
Date8 October 2026
Contactsudhiry@untuai.com · +91 6376984160
10 monthsT0 (funding) to user field trial, with hardware, software and test tracks running in parallel
₹20.8 Llanded BOM for one SUNAC M1, including delivery, import duty and GST
₹48.4 Lhardware for the full trial: 2 robots + one shared field-trial kit
32 kg · 15 kgmass · walking payload; 2.5 m/s max, ≈ 8 km per charge, 2–5 km radio range (targets)

Technology readiness path

TRL 3Concept & architecture
Achieved
TRL 4Lab prototype walks
Achieved
TRL 5Metal prototype validated in relevant conditions
Month 8
TRL 6System demo with user in field
Month 10
TRL 7Operational evaluation by user
LoI · 2027
TRL 8–9Qualified, in service
Series A · 2028
Today · TRL 3–4SUNAC lab prototype
Lab prototype3D-printed, compact-class, tethered power. It proved our kinematics, control loop and team capability, but it cannot carry sensors or survive weather.
Next · TRL 5–6SUNAC M1 concept render
SUNAC M1 field prototypeMedium class (Spot/A2 size), welded metal body, 120 N·m QDD actuators, 2× 3D LiDAR, 360° HDR video, 2–5 km MANET radio, 1.2 kWh swappable battery (≈ 8 km per charge), payload port.

The plan in one paragraph

We stop iterating on the printed lab robot and build two SUNAC M1 units in the medium class, the segment where Spot and Unitree A2 sell and where Indian forces need a robot that carries a real sensor payload but still fits in a patrol vehicle. The design follows a proven open-source recipe (University of Tokyo's MEVIUS2: e-commerce-sourced, sheet-metal welded, 13k USD BOM) and upgrades it to a field spec: stronger knees, sealing, tactical IMU, NavIC-capable RTK, encrypted mesh radio and an independent e-stop. Locomotion is trained by reinforcement learning in simulation while the hardware is being fabricated, so the robot can walk within weeks of assembly. The trial ends with a TRL 6 report from a user unit (BSF, Army or NDRF), which is the evidence needed for a Letter of Intent.

Working document · prices & specs as of 8 Oct 2026 · planning rate ₹95/USD, ₹110/EURresearch.untuai.com/research/sunac-m1
UNTUAI · SUNAC M1 field-trial planLandscape2 / 6
02 · Existing robots

Three classes of quadruped are being built

Every serious quadruped programme, open or closed, lands in one of three weight classes. The class decides what the robot can carry, how it is transported and what it costs, so it is the first design decision.

Class A · ≤ 20 kg

Compact / research

Cheap and quick to iterate. Payload under 8 kg, so there is no room for long-range radio, two LiDARs and a mission sensor. Good for labs and indoor demos. Our printed prototype sits here.

Class B · 20–45 kg

Medium / field utility

Spot-class. Carries a full sensor suite plus 10–25 kg, fits in a Gypsy or Bolero, and two people can lift it. This is where commercial volume and most defence pilots are today. SUNAC M1 goes here.

Class C · 45–75 kg

Heavy / mule & armed

IP67, 20–40 kg payload, weapon and arm mounts. Needs a hoist or ramp, and each unit lands at ₹1–2 Cr imported. A later SUNAC variant can reuse the M1 software with larger actuators.

Robot · originMassPayload
(walk)
Max
speed
Max
step
Peak joint
torque
RuntimeIPPrice
(approx.)
A · Compact / research ≤ 20 kg · indoor, education, R&D, light inspection
Unitree Go2closedChina15 kg~7 kg3.7 m/s16 cm45 N·m1–2 h—$1.6k–15k
MIT Mini CheetahopenUSA9 kg—2.45 m/s—17 N·m——research
ODRI Solo-12openEU2.5 kg———2.5 N·m——~$12k
MEVIUS (v1)openJapan15.5 kg———25 N·m——~$12k
SUNAC lab prototypeoursIndia<10 kg————tethered—TRL 3–4
B · Medium / field utility 20–45 kg · patrol, inspection, CBRN, disaster, light logistics ← our target
Boston Dynamics SpotclosedUSA33.8 kg14 kg1.6 m/s30 cm85 N·m1.5 hIP54~$75k
Unitree A2closedChina37 kg25 kg3.7 m/s30 cm180 N·m3–5 hIP56~$32k
MEVIUS2 (2026)openJapan22.9 kg———60 N·m~1 h—$13k BOM
SUNAC M1 (this plan)oursIndia32 kg15 kg2.5 m/s25 cm180 N·m2–2.5 hIP54→65₹20.8L BOM
C · Heavy / mule & armed 45–75 kg · max payload, weapon & arm mounts, all-weather
Unitree B2closedChina60 kg40 kg6 m/s40 cm360 N·m4–6 hIP67$77k–110k
DEEP Robotics X30 ProclosedChina~59 kg20 kg4 m/s20 cm—2.5–4 hIP67quote
Ghost Robotics Vision 60closedUSA51 kg10 kg3 m/s——~3 hIP67quote
ANYbotics ANYmal DclosedSwitzerland50 kg15 kg1.3 m/s25 cm—1.5–2 hIP67~$150k

Figures come from vendor and reseller spec sheets and the MEVIUS2 paper (arXiv 2603.22031, Table I). Sources disagree in places, so treat them as approximate. Max speed is the vendor figure (Go2, A2 and B2 also quote higher lab/burst speeds). Spot torque is the average over its range of motion; B2 torque and step are knee and obstacle figures. "—" means not published.

Why medium is the right next step

  • Payload headroom: 15 kg covers 2 LiDARs, a MANET radio and a thermal or CBRN module. A compact robot cannot carry this.
  • Logistics: two-person lift, carried in a standard patrol vehicle. Heavy-class robots need a ramp and a dedicated vehicle.
  • Cost: our BOM is about ₹21 L against roughly ₹40 L landed for an A2 and ₹90 L+ for a Spot. Heavy class lands at ₹1–2 Cr.
  • De-risked: MEVIUS2 has shown an e-commerce-sourced metal build at this size, with the design published.
  • Scales both ways: the same stack can shrink to a light scout or grow into a heavy mule.

Indian landscape (for positioning)

  • Army MULE: 100 units procured in an emergency tranche in 2023.
  • Zen Technologies, Prahasta: weapon-mountable, LiDAR + RL terrain mapping.
  • Addverb, TRAKR: Reliance-backed, 12 actuators, 4 stereo cameras, NVIDIA compute.
  • Svaya Robotics: domestically designed demonstrator with DRDO, on the IDDM track.
  • Bhairav, Shvana: armed UGV/quadruped, 5–8 km LTE/RF link.

None of these claims 100% indigenous hardware. The winning claim is Indian design IP plus an Indian software stack (Buy Indian-IDDM, ≥ 50% IC).

Working document · prices & specs as of 8 Oct 2026 · planning rate ₹95/USD, ₹110/EURresearch.untuai.com/research/sunac-m1
UNTUAI · SUNAC M1 field-trial planOur robot3 / 6
03 · Our robot

SUNAC M1: medium-class field prototype

Design targets for the two field-trial units, to be verified at the M3–M6 milestones. Sized to beat Spot on payload, speed and endurance, match the Unitree A2 on torque, and stay buildable from parts we can buy today.

Platform
ClassMedium / field utility (Spot · A2 size)
Mass32 kg ± 3 incl. battery · ≈ 26 kg body, two-person lift
Size≈ 900 × 480 × 600 mm standing · ≈ 300 mm high sitting
Ground clearance≈ 30 cm at nominal stance
DoF · actuators12 · 8× RobStride 04 (120 N·m) + 4× RobStride 03 (60 N·m)
Knee≈ 180 N·m peak via 1.5:1 linkage; motor on the body keeps legs light
Payload15 kg walking · 40 kg standing
Field serviceactuator or leg swap in under 15 min with hand tools
Speed by gait
Stealth crawl0.3 m/s · low profile, quiet footfalls
Patrol walk1.0–1.5 m/s (nominal mission speed)
Fast trot2.0 m/s sustained
Burst2.5 m/s short dash
Stairs0.5 m/s up · 0.4 m/s down
Sideways · reverse0.8 m/s · 1.0 m/s
Turn in place90 °/s
With 15 kgcapped at 1.5 m/s
Terrain
Step / obstacle25 cm (30 cm stretch target)
Stairsup to 20 cm rise, 35° flight
Slope30° up/down · 20° side-slope
Gap · water30 cm gap · 15 cm fording
Surfacesrubble, sand, gravel, grass, mud, snow crust
Endurance & range
Battery48 V · 1.2 kWh Li-ion · tool-less swap in under 2 min
Runtime2–2.5 h walking · ≈ 1.5 h with 15 kg
Standby / sentry8 h+ sitting, sensors and radio on
Range per charge≈ 8 km unloaded · ≈ 5 km with 15 kg
Charging≈ 2 h to 80 % · ≈ 3 h to 100 % (10 A charger)
Mission lengthextended by swapping packs (2 per robot)
Communications
Mission linkencrypted MANET mesh (Doodle Labs Mesh Rider), AES-256
Link range2–5 km line of sight with a 6 m OCU mast · 0.3–0.8 km non-line-of-sight
Extended rangemulti-hop: each relay node adds ≈ 2–3 km
E-stop linkseparate 2.4 GHz ELRS · ≥ 1 km · stop in under 300 ms
Other linksWi-Fi 6 for maintenance · 4G/5G optional
Video2 live streams at 720p, under 300 ms latency
On link losshold 10 s → sit → return home (configurable)
Environment
IngressIP54 for the trial → IP65 at Rev-B
Temperature−10 to +50 °C · derated above 45 °C
Altitude≤ 3,000 m for the trial · high-altitude kit at Rev-B
Night · weatherfull autonomy in darkness · light rain, dust
Noisetarget ≤ 60 dB(A) at 5 m · quiet-gait mode
Autonomy & compute
ComputeJetson AGX Orin 64 GB (275 TOPS) + STM32 safety MCU
Sensing2× Mid-360 LiDAR (40 m) · depth cam · 4× HDR cams · tactical IMU
LocalisationRTK GNSS + NavIC (±2 cm) · LiDAR SLAM drift < 1 %
Operation1 operator : up to 3 robots · case-to-walking in under 5 min
Sensing2× LiDAR · depth · 4× HDR cams · IMU · RTK/NavIC
Jetson AGX Orin 64 GB · ROS 2RL locomotion policy 50 Hz · SLAM · detection · Nav2 · mission manager
Actuation4× CAN buses → 12 QDD actuators, 1 kHz PD
Safety MCUe-stop radio · contactor · BMS · watchdog
Power48 V 1.2 kWh → pre-charge → DC-DC 19 / 12 V
CommsMANET mesh ↔ OCU: video, map, commands
Payload port48 V · 12 V · GbE · CAN · PPS

Against the benchmarks

SUNAC M1 (target)Boston Dynamics SpotUnitree A2MEVIUS2 (open)
Mass32 kg33.8 kg37 kg22.9 kg
Payload (walk)15 kg14 kg25 kg—
Max speed2.5 m/s (2.0 sustained)1.6 m/s3.7 m/s (5 burst)—
Max step · slope25 cm · 30°30 cm · 30°30 cm · 45°—
Runtime2–2.5 h1.5 h5 h (3 h @ 25 kg)~1 h
Range per charge≈ 8 km (5 km @ 15 kg)—20 km (12.5 km @ 25 kg)—
Battery · charge1.2 kWh swap · 3 h564 Wh swap · 2 h907 Wh hot-swap · 1 h≈ 230 Wh LiPo
Comms (standard)MANET 2–5 km + e-stop radioWi-Fi (radio add-on)Wi-Fi 6 · 4G optionWi-Fi
IP · temperature54→65 · −10/+50 °C54 · −20/+45 °C56 · −20/+55 °C—
Peak joint torque180 N·m85 N·m180 N·m60 N·m
Unit cost₹20.8 L BOM~₹90 L+ landed~₹40 L landed~₹12 L BOM
Design IPIndianUSChinaopen (JP)

Radio range depends on terrain and antenna height; ground-to-ground figures are targets measured at M4 and in the trial. Competitor data: vendor/reseller sheets; "—" = not published.

Working document · prices & specs as of 8 Oct 2026 · planning rate ₹95/USD, ₹110/EURresearch.untuai.com/research/sunac-m1
UNTUAI · SUNAC M1 field-trial planBill of materials4 / 6

BOM: one SUNAC M1 + field-trial kit

Prices checked 8 Oct 2026. Total = unit × qty + delivery + duty/GST. Indian prices include GST except rows with a GST figure (18% added). Imports ($/€) carry ≈ 28% duty + IGST on items + freight. EST. = quote-based estimate · IN = Indian-made.

GroupComponent · specSourceQtyUnit ₹ Delivery ₹Duty/GST ₹Total ₹
Actuation₹4.86 L 1RobStride 04 QDD actuator
120 N·m peak / 40 N·m rated, 9:1, 48 V, CAN · hip-flex + knee · $285
RoboticsCenter (US) 8 27,075 16,000 65,128 2,97,728
2RobStride 03 QDD actuator
60 N·m peak / 20 N·m rated, 9:1, 48 V, CAN · hip ab/ad · $225
RoboticsCenter (US) 4 21,375 8,000 26,180 1,19,680
3Waveshare USB-CAN-FD-B (2-ch)
one CAN bus per leg (4 ch), Linux/Jetson driver
ThinkRobotics 2 11,050 — — 22,100
4Knee linkage, bearings & fasteners
crossed-roller + deep-groove bearings, rods, shafts
MISUMI Indiaest. 1 45,000 1,500 — 46,500
Structure & enclosure₹3.93 L 5Welded sheet-metal body + CNC leg linksIN
A5052 sheet + A7075/6061 CNC, ~16 unique parts (MEVIUS2-style)
Karkhana.io (RFQ)est. 1 3,20,000 6,000 — 3,26,000
6Feet, bumpers & coversIN
TPU-95A feet, PETG-CF covers, printed in-house
Robu.in (filament)est. 1 12,000 500 — 12,500
7Ingress & harness kit
IP67 M12/M8 connectors, glands, gaskets, boots, shielded cable
Mouser Indiaest. 1 45,000 1,000 — 46,000
8Thermal management
IP-rated fans, heat-sinks, membrane vents
Robu.inest. 1 8,000 300 — 8,300
Power₹1.27 L 948 V 25 Ah Li-ion pack (13S5P, 21700 NMC, 3C)IN
1.2 kWh, BMS incl. · 1 in robot + 1 swap spare
Robu.in 2 40,899 2,000 — 83,798
10Smart BMS (CAN) + 54.6 V 10 A charger
pack telemetry to robot, fast field charge
Robu.inest. 1 14,000 500 — 14,500
11Power distributionIN
contactor + pre-charge, fuses, DC-DC 19 V/12 V, PDU PCB
Mouser · PCB Powerest. 1 28,000 1,000 — 29,000
Compute₹2.54 L 12NVIDIA Jetson AGX Orin 64 GB module
275 TOPS · perception, autonomy, RL policy
Robu.in 1 1,88,722 — — 1,88,722
13Seeed reComputer Mini J501 carrier
AGX Orin carrier with GMSL camera extension
ThinkRobotics 1 47,550 — — 47,550
141 TB NVMe SSD (industrial temp.)
logs, maps, black-box recorder
Amazon.inest. 1 9,000 — — 9,000
15Safety & I/O MCU boardIN
STM32H7: e-stop chain, BMS, watchdog, lights
Own PCBest. 1 8,000 300 — 8,300
Perception & navigation₹5.32 L 16Livox Mid-360 3D LiDAR
360°×59°, 40 m @10 %, IP67, built-in IMU · front + rear · $979
Livox (list $979) 2 93,005 6,000 53,763 2,45,773
17Orbbec Gemini 336L depth camera
outdoor stereo depth, IP65 · stairs & terrain
ThinkRobotics 1 52,800 — — 52,800
18e-con STURDeCAM12 ×4 camera kitIN
1.3 MP 120 dB HDR, IP69K, GMSL2 · 360° operator video · $999
e-con Systems, Chennai 1 94,905 1,000 17,083 1,12,988
19MicroStrain 3DM-CV7-AR IMU
tactical-grade · state estimation & SLAM
Mouser India 1 60,853 — 10,954 71,807
20u-blox ZED-X20P RTK GNSS + antenna
all-band: GPS + NavIC L5 + Galileo + BeiDou, cm-level RTK · €314
ArduSimple (EU) 1 34,540 3,500 10,651 48,691
Comms & safety₹2.93 L 21Doodle Labs Mesh Rider radio (robot node)
902–5925 MHz, up to 100 Mbps, encrypted MANET mesh
IndiaMART dealer 1 1,99,000 1,000 35,820 2,35,820
22RadioMaster TX16S MkII (ELRS)
independent wireless e-stop + manual teleop link
Zbotic 1 25,477 — — 25,477
23Safety chain
Pilz safety relay, 2 mushroom e-stops, ELRS receiver · Cat-0 stop
Pilz India / Robuest. 1 16,000 500 — 16,500
24Assembly consumables & jigsIN
crimps, adhesives, thread-locker, fixtures
Localest. 1 15,000 — — 15,000
A · Robot BOM, one SUNAC M1 (items ₹18,15,855 + delivery + duty/GST) 49,1002,19,578₹20,84,533
Field-trial kit (one-time, shared)₹6.66 L 25Mesh Rider ground-station node + mast
operator-end radio + 6 m telescopic mast
IndiaMART dealer 1 2,11,700 2,500 38,106 2,52,306
26Spare actuators
2× RobStride 04 + 1× RobStride 03 · $795
RoboticsCenter (US) 1 75,525 6,000 22,827 1,04,352
27Operator control unit
semi-rugged sunlight-readable laptop + gamepad
Amazon.inest. 1 1,50,000 — — 1,50,000
28Rugged transport caseIN
wheeled, foam-lined, one per robot
IndiaMARTest. 2 40,000 2,000 — 82,000
29Field charging kit + bring-up gantryIN
2 chargers, 1.5 kVA generator, first-walk harness frame
Amazon.in · localest. 1 75,000 2,500 — 77,500
B · Field-trial kit (items ₹5,92,225 + delivery + duty/GST) 13,00060,933₹6,66,158
₹20.85 LA · landed BOM, one robot
₹6.66 LB · field-trial kit, one-time
₹48.35 LTrial hardware total = 2 × A + B
≈ 28%Indian content by cost (unit 1); design IP 100% Indian

Notes. RobStride is back-ordered in the US, so order in week 1 (alternates: OpenELAB EU, rcdrone $319). Jetson is priced as a module; the dev kit is ₹4.25 L. Confirm J501 GMSL support for the e-con cameras before the PO. The Mesh Rider price is a dealer listing, so get a model quote. Lean config (₹30k 4G router instead of MANET, one LiDAR): ≈ ₹17.6 L per robot. At 10+ units: ≈ 30% lower. Excludes salaries, cloud GPU, test-range fees and certification.

Working document · prices & specs as of 8 Oct 2026 · planning rate ₹95/USD, ₹110/EURresearch.untuai.com/research/sunac-m1
UNTUAI · SUNAC M1 field-trial planCapabilities & extensions5 / 6
05 · What it can do

Capabilities: hardware to software

What SUNAC M1 will do on the first day of the field trial, layer by layer. Everything above the hardware is our own software integration, which is where the indigenous-IP claim and the long-term value sit.

Missionoperator layer
Patrol routes drawn on a map; click-to-go; scheduled sentry and patrol; live 360° HDR video; snapshot and alert log; one operator can run several robots.
Autonomynavigation
Nav2 waypoint following and route patrol · RTK-GNSS + NavIC where the sky is open, LiDAR localisation in GPS-denied tunnels and buildings · geofence · return-to-home on link loss · obstacle avoidance.
Perceptionunderstanding
FAST-LIO2 LiDAR-inertial SLAM builds a 3D map in real time · GPU elevation mapping for footstep-aware walking · person and vehicle detection on Orin (YOLO-class) · change detection on repeat patrols.
LocomotionRL policy
Policy trained in Isaac Lab on thousands of simulated terrains with domain randomisation · walk, trot, stair, crawl and sit gaits · blind and perceptive modes · push and slip recovery · self-righting after a fall.
Controlreal-time
50 Hz policy → 1 kHz joint PD inside each actuator · EKF state estimate (IMU + leg kinematics) · torque, temperature and current limits · battery-aware power budget.
Hardwareplatform
12-DoF QDD legs with 180 N·m knees · 15 kg payload · welded metal body · IP54→65 · 1.2 kWh swappable pack · 2× LiDAR, depth, 4× HDR cameras, tactical IMU, RTK GNSS · encrypted MANET · independent e-stop.
Trial acceptance targets: 2 km autonomous patrol without intervention · ≥ 6 km walked on one charge · 20 cm stairs and 30° slope with 15 kg · 2 h continuous walking · 2.0 m/s trot · recovers from a push and stands up after a fall · e-stop under 300 ms · live video at 2 km line of sight.
Software stack: Ubuntu 24.04 / JetPack 6 · ROS 2 Jazzy · ros2_control · Isaac Lab + RSL-RL · FAST-LIO2 · elevation_mapping_cupy · Nav2 · Foxglove · our own OCU and mission manager. Open-source core, Indian-owned integration IP.
Platform extensions

One robot, many missions: the SUNAC payload port

Every module bolts to the top rail and plugs into one standard connector. Each mission kit swaps in minutes, with no new robot.

48 V · 10 A12 V · 5 AGigabit EthernetCAN-FDPPS time syncM6 rail, 15 kg
EO/IR surveillance gimbal640×512 thermal + 30× zoom day camera on a stabilised mast. AI flags people and vehicles at night.
₹4–8 L · BSF · ITBP · SSB
Night-vision kitStarlight low-light camera + 850/940 nm IR illuminator for covert navigation and video.
₹0.5–1 L · Army · CAPF patrols
Long-range 3D LiDAR32-channel, 200 m LiDAR for corridor and border mapping and tunnel surveys.
₹4–7 L · Engineers · NDRF
Weapon / RCWS mountRecoil-rated hardpoint for a user-supplied remote weapon station. Fire control stays human-in-the-loop under the user programme; non-lethal payloads come first.
user programme · Army · special forces
CBRN & gas podMulti-gas, VOC and gamma dosimeter with geo-tagged readings on the map. The robot enters the zone first.
₹2–5 L · CISF · NDRF · refineries
6-DoF manipulator armOpens doors, inspects suspect objects, picks samples and turns valves.
₹3–10 L · Bomb disposal · CISF
Logistics mule kitCargo rack (15 kg), casualty sled tow and auto-follow-me for last-mile supply.
₹0.3–0.6 L · Army · NDRF
Mesh-relay nodeThe robot drops or carries radio repeaters to extend the link into valleys, tunnels and collapsed buildings.
₹2–2.5 L / node · NDRF · Army
Mine / IED sweepFront sweep arm with metal detector + GPR. Marks hits on the map and lets the soldier stay back.
₹3–8 L · Army engineers
Audio & acoustic arrayTwo-way speaker/mic to talk to trapped victims; mic array to localise gunshots and voices.
₹0.5–2 L · NDRF · CAPF
Drone dockBack-mounted landing pad or tethered quadcopter for overwatch. Air and ground recon in one team.
₹2–5 L · BSF · Army
Industrial inspectionThermal hotspots, acoustic leak detection and AI gauge reading on scheduled rounds. Civil revenue for the same platform.
₹2–4 L · Refineries · power · mining

Add-on costs are indicative component ranges. Prefer Indian suppliers where they exist (for example Tonbo Imaging for thermal).

Working document · prices & specs as of 8 Oct 2026 · planning rate ₹95/USD, ₹110/EURresearch.untuai.com/research/sunac-m1
UNTUAI · SUNAC M1 field-trial planTimeline6 / 6
06 · Timeline

10 months to a TRL 6 field trial

Hardware, software and test run in parallel. Locomotion training starts on day one in simulation, so software is ready when Unit 1 is assembled. Dates assume funds arrive by 1 Nov 2026 (T0); every bar moves with T0.

Hardware Software & AI Test & trial ◆ Milestone
Nov2026
Dec
Jan2027
Feb
Mar
Apr
May
Jun
Jul
Aug
Hardware
Design freeze: CAD, FEA, actuator & knee-ratio sizing
Long-lead procurement & customs (actuators, LiDAR, Orin, radio)
Fabrication: CNC, sheet-metal welding, harness
Unit-1 assembly & electrical bring-up
Unit-2 build with Rev-A fixes
Ruggedisation: IP54 sealing, thermal, EMI
Software & AI
Sim model + RL locomotion training (Isaac Lab)
Sim-to-real: blind walk → slopes → stairs → payload
Perception: LiDAR-inertial SLAM, elevation map, detection
Autonomy & OCU: waypoint patrol, return-home, video
Test & trial
Lab tests: payload, endurance, fall recovery
Environmental tests: heat, dust, water, cold
Internal field runs: desert (Jodhpur), quarry, hills
User field trial (BSF / Army / NDRF) + TRL-6 report
Milestones
M1M2M3M4M5M6
M1Design freeze · late Dec 2026
M2Unit-1 first walk · early Mar 2027
M3Stairs + 15 kg payload · early May 2027
M42 km autonomous patrol · mid Jun 2027
M5TRL 5 · environment-qualified · end Jun 2027
M6TRL 6 · user field trial done · end Aug 2027

What happens after month 10

  • Month 10–12: user feedback goes into Rev-B (IP65, hot-swap battery, first payload kit). Push for a Letter of Intent and an iDEX/DISC contract.
  • 2027 H2: TRL 7 operational evaluation with 3–5 units in user hands.
  • 2028: Series A, small-batch production, indigenous actuator in the BOM, ≥ 50% IC for Buy (Indian-IDDM).

Team load (core)

2 mechanical / mechatronics · 1 electronics & power · 2 RL & controls · 1 perception & autonomy · 1 test & field lead, plus founders on user engagement. Aligns with the ₹1.3–1.5 Cr/yr run-rate plan.

Top risks & mitigations

Actuator supply (China-origin, back-ordered)Order in week 1 with 3 spares; qualify CubeMars AK80-64 as second source; start an Indian actuator track in parallel (IC lever).
Customs and lead-time slipsConsolidate imports into one shipment; budget 6 weeks; train in simulation while waiting.
Sim-to-real gap in locomotionActuator-network modelling, domain randomisation, gantry-protected first walks, staged terrain curriculum.
Actuators only IP52Sealed body, boots on joints, IP54 for trial; move to RobStride IP67 variants for Rev-B.
Field-trial accessEngage BSF/Army/NDRF and iDEX (DISC 14) from month 1; book trial slot by month 6.
Working document · prices & specs as of 8 Oct 2026 · planning rate ₹95/USD, ₹110/EURresearch.untuai.com/research/sunac-m1